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Aerospace Hazardous-Area Digitalisation | ATEXSIERRA
Aerospace Hazardous-Area Digitalisation | ATEXSIERRA
In volatile aerospace manufacturing locations, conventional electronic devices pose an unacceptable ignition risk. ATEXSIERRA deploys intrinsically safe, Zone 1 and C1D1-certified mobile computing platforms that allow personnel to operate safely inside hazardous areas while remaining fully connected to corporate IT systems, cloud platforms, and industrial applications.
Intrinsically Safe Mobility & Computing
- ATEX / IECEx Zone 1 & Zone 2 Tablets — Digital work instructions, maintenance records, inspections, and QA documentation directly in hazardous areas
- Intrinsically Safe Smartphones — Secure communication and data capture for field and MRO teams
- Certified Wearables (Scanners, Smartwatches, Headsets) — Hands-free workflows for assembly validation and inspections
Communication & Connectivity
- Push-to-Talk (PTT) Devices & Headsets — Real-time coordination across hangars and production floors
- ATEX-Certified Wi-Fi Accessories & Secure Connectivity Hardware — Reliable wireless access in classified zones
Measurement, Testing & Environmental Monitoring
- ATEX-Certified Multimeters & Electrical Testers — Safe diagnostics for powered and avionics-related systems
- Single & Multi-Gas Detectors — Monitoring flammable vapors, oxygen, and toxic gases in fuel and confined areas
- Temperature, Humidity & Environmental Data Loggers — Condition monitoring for materials, storage, and processes
Inspection & Maintenance Tools
- ATEX-Certified Cameras & Thermal Imaging Devices — Visual and thermal inspections in hazardous locations
- Boroscopes & Inspection Probes — Internal structure and component verification
- ATEX-Rated LED Work Lights & Headlamps — Safe illumination in low-light and confined environments
Digital Infrastructure & Integration
• ATEX-Certified I/O Modules & Interface Devices — Secure linking of field sensors to monitoring and control platforms
• Hazardous-Area Enclosures & IT Housings — Protection for networking, edge, and automation equipment
• Secure Edge Gateways — Bridging hazardous-area field data to enterprise and cloud platforms
Safety, Power & Compliance Accessories
- Personal Gas Monitors & Safety Alarms
- Certified Power Banks & Charging Solutions for Hazardous Areas
- ATEX-Certified Mounting, Carrying & Accessory Systems
Aerospace Paint Hangar Use Case — From Paper-Based to Digital
An aircraft manufacturer operates a 30,000 square-foot paint hangar using high-powered sprayers and coating systems that release flammable and toxic fumes. Despite advanced ventilation and containment systems, the environment remains classified as hazardous, prohibiting the use of non-certified electronic devices due to explosion risk.
Aircraft are stripped and repainted on multi-year cycles, generating combustible dust, vapors, and particulate matter. The operation requires:
• Continuous air quality monitoring
• Inventory tracking and material reordering
• Inspection of coating integrity and surface wear
• Health and safety monitoring of personnel
Traditionally, many of these tasks have relied on manual, paper-based documentation, as standard mobile devices could not be safely used inside the hangar. This created delays, reduced traceability, and increased operational risk.
ATEXSIERRA Certified Mobility & Integration Solution
ATEXSIERRA deploys intrinsically safe, ATEX / IECEx Zone 1 and Class I, II, III Division 1 certified tablets and mobile platforms that are incapable of generating energy sufficient to cause ignition. These devices form the foundation of a secure Industrial Internet of Things (IIoT) inside hazardous aerospace environments
With ATEXSIERRA solutions, aerospace teams can:
• Use specialized inspection and condition-monitoring applications to detect coating defects and surface wear
• Monitor air quality and environmental sensors in real time and receive automatic alerts
• Track inventory, materials, and work orders directly on site
• Access digital manuals, SOPs, and maintenance records in hazardous zones
• Communicate using augmented reality and enterprise collaboration tools for remote technical support
• Operate under enterprise-grade IT security and compliance frameworks
Safer Operations. Faster Decisions. Higher Productivity.
By combining intrinsically safe mobility, secure connectivity, and hazardous-area system integration, ATEXSIERRA enables aerospace teams to operate more efficiently, respond faster to issues, and maintain full compliance — even in the most volatile and regulated environments.